Sales of complete equipment for HZS120 concrete mixing plant, design scheme and on-site installation guidance, direct sales of engineering machinery and equipment
HZS 120 concrete mixing plant
Our HZS120 concrete batching plant is a high-end high-capacity stationary concrete batching plants and professional customized stationary concrete batching plant, designed for ultra-large-scale continuous concrete production. With a theoretical output of 120m³/h (actual 110-115m³/h), it is more powerful than HZS70, HZS75 and HZS90, integrating fully intelligent control, high-precision batching and green environmental protection. Equipped with advanced JS2000 mixer and PLD4800 batching system, this stationary concrete batching plants features a heavy-duty reinforced modular structure, easy assembly and customization, meeting global environmental standards. We provide factory direct supply, one-stop customization and 24/7 after-sales support, making it ideal for large commercial concrete factories, mega infrastructure and large precast component factories.
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Product Function Description Of HZS120 Concrete Mixing Plant
Fully Intelligent Integrated Control System (Exclusive to High-End Customization):
The HZS120 concrete batching plant is a top-tier customized stationary concrete batching plant, equipped with a PLC+industrial touch screen+IoT integrated intelligent control system—far more advanced than HZS70’s cost-effective control, HZS75’s basic automatic control and HZS90’s high-end intelligent control. It realizes fully automated one-key operation from raw material feeding, metering, mixing to discharging, with real-time data monitoring, fault self-diagnosis, data cloud storage, remote operation and AI intelligent optimization functions, effectively reducing manual intervention and error rate to less than 0.08%. The control system supports multi-language switching, multi-user authority management, real-time production statistics and intelligent early warning, and can be connected with IoT-enabled SCADA systems, sand and stone moisture content online detection, concrete slump real-time control and automatic temperature compensation, realizing full-process digital management. As a professional stationary concrete batching plants, it supports personalized customization of control functions according to user needs, such as adding production scheduling management, raw material inventory management and remote maintenance modules, which is far more intelligent and customizable than HZS70, HZS75 and HZS90, fully meeting the digitalization and personalization needs of the global large-scale concrete production market.
Ultra-High Efficiency Mixing & Ultra-Large Volume Stable Output:
As a high-performance concrete batching plant, the HZS120 adopts JS2000 twin-shaft forced mixer as the core component (higher specification than HZS70 and HZS75’s JS1500 mixer and HZS90’s JS1800 mixer), with a mixing power of 75KW×2 and a single batch discharge capacity of 2.0m³. It realizes a stable theoretical output of 120m³/h and actual output of 110-115m³/h under normal operation, with a working cycle of only 55 seconds per batch—33% more efficient than HZS90, 47% more efficient than HZS75 and 57% more efficient than HZS70. The mixing system adopts optimized high-chromium wear-resistant stirring blades, double-support sealed shaft end technology and frequency conversion speed regulation, with a mixing uniformity of over 99%, ensuring uniform mixing, no slurry leakage, low noise and long service life. It can efficiently stir dry-hard, plastic, lightweight aggregate, high-performance, ultra-high-performance and special functional concrete (such as self-compacting concrete), meeting the strict quality requirements of ultra-large-scale key projects—an advantage that distinguishes it from HZS70, HZS75 and HZS90 with limited mixing capacity and efficiency, and aligns with the demand for ultra-high-volume production in mega infrastructure projects.
High-Precision Batching & Energy-Saving Environmental Protection (Optimized for Large-Scale Production):
The HZS120 stationary concrete batching plants is equipped with PLD4800 four-bin automatic batching machine (larger capacity than HZS70 and HZS75’s PLD2400 batching machine and HZS90’s PLD3200 batching machine), which can realize precise metering of four aggregates, two powders, two liquid additives and water. The metering accuracy reaches ±0.2% for powder, water and additives, and ±0.6% for aggregates—higher than HZS70, HZS75 and HZS90—with automatic compensation, sandstone moisture content compensation, material arch breaking and anti-interference functions to ensure the stability of concrete ratio and quality. As a customized stationary concrete batching plant, it can be customized with multi-bin batching machine (5-6 bins optional) according to user needs, adapting to various raw material types. It adopts energy-saving motors, optimized air circuit control system and frequency conversion energy-saving technology, with total power of 180-200KW, which is more energy-saving than the same type of products and HZS90, effectively reducing the user’s long-term operation cost. The whole machine is made of high-quality wear-resistant and corrosion-resistant materials, with stable operation and low failure rate; key components are selected from world-famous brands (Siemens/Omron/Bosch), reducing later maintenance costs. It is equipped with a high-efficiency integrated dust removal system, fully enclosed main machine, belt conveyor and feeding system, and optional sewage treatment system and noise reduction device to realize the recycling of production wastewater and low-noise operation, fully meeting global environmental protection standards and adapting to the increasing environmental requirements of modern large-scale construction projects.
Heavy-Duty Reinforced Structure & Super Strong Adaptability:
The HZS120 concrete batching plant adopts a heavy-duty reinforced steel frame structure, with mixer legs made of thick-walled high-strength steel pipes and a frame welded with H-beam steel, which has strong bearing capacity and stability, and can adapt to long-term 24-hour continuous operation in harsh construction environments (operating temperature range: -25℃ to 45℃, supporting high-altitude operations up to 5000 meters). It adopts a modular fast assembly structure, with a scientific layout that saves floor space (main body 280㎡), and the cement silo adopts a modular split design (200-500t optional), which is convenient for transportation and installation—even for ultra-large-scale configurations. The discharge height is adjustable from 4.0m to 5.0m, suitable for various types of large concrete transport vehicles. As a versatile stationary concrete batching plants, it can not only operate independently, but also be linked with large-scale construction equipment such as concrete transport vehicles, pump trucks, precast production lines and aggregate processing systems, adapting to various ultra-large-scale construction scenarios. It also supports dual-mixer configuration (2HZS120) for ultra-high output (240m³/h) and low failure rate, suitable for projects with substantial changes in concrete demand and ultra-large-scale production needs. The structure can be customized according to the user’s on-site conditions, such as adjusting the layout, increasing the storage capacity of raw materials, and adapting to narrow or special on-site environments—fully reflecting the advantages of a customized stationary concrete batching plant.
Durable & Full-Cycle Maintenance Support (Customized Service):
The HZS120 customized stationary concrete batching plant adopts a scientific and reasonable structural design, with an intelligent centralized lubrication system (more advanced than HZS70’s automatic lubrication, HZS75’s manual lubrication and HZS90’s centralized lubrication), which is equipped with overvoltage, undervoltage and low oil level warning, and can realize automatic lubrication according to the operation time, ensuring safe and reliable operation. All wearing parts are standardized and easy to replace, and the equipment is equipped with a full set of maintenance tools, spare parts storage space and intelligent maintenance reminder function, which does not require professional and complex maintenance skills. Daily maintenance only needs regular cleaning and lubrication, and the maintenance cost is lower than the same level of concrete batching plant. The equipment has a service life of 20-25 years, which is 5-10 years longer than HZS70, HZS75 and HZS90, making it more suitable for long-term commercial operation and ultra-large-scale key projects that require stable and continuous production. We also provide customized maintenance plans according to user’s production intensity and operation environment, further reducing maintenance costs and extending equipment service life.
Product Parameters Of HZS120 Concrete batch Plants
| model | HZS25 | HZS35 | HZS50 | HZS60 | HZS75 | HZS90 | HZS120 | HZS180 | HZS240 | |
| Theoretical productivity(M3/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 | 240 | |
| Type of concrete mixer | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 | JS4000 | |
| Mixing motor power (KW) | 18.5 | 30 | 2x18.5 | 2x18.5 | 2*30 | 2x30 | 2x37 | 2x55 | 2x75 | |
| Cycle period | 60S | 60s | 60s | 60s | 60s | 60s | 60s | 60s | 60s | |
| Volume of mixer(L) | 500 | 750 | 1000 | 1000 | 1500 | 1500 | 2000 | 3000 | 4000 | |
| Total power of the plant(KW) | 60 | 80 | 100 | 150 | 164 | 164 | 210 | 268 | 363 | |
| Volume of concrete mixer (M3) | 0.5 | 0.75 | 1 | 1 | 1.5 | 1.5 | 2 | 3 | 4 | |
| Type of batching machine | PLD800 | PLD1200 | PLD1600 | PLD1600 | PLD2400 | PLD2400 | PLD3200 | PLD4800 | PLD6400 | |
| Batching accuracy | Aggregate | ≤±2% | ≤±2% | ≤±2% | ≤±2% | ≤±2% | ≤±2% | ≤±2% | ≤±2% | ≤±2% |
| Water | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% | |
| Cement | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% | |
| Additive | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% | ≤±1% | |
| Discharging height | 3.8m | 3.8m | 4.2m | 4.2m | 4.2m | 4.2m | 4.2m | 4.2m | 4.2m | |
Product Image Of HZS120 Concrete batching Plant
Application Scenarios Of HZS120 Customize Concrete batch Plant
The HZS120 concrete batching plant is a high-end high-capacity stationary concrete batching plants and professional customized stationary concrete batching plant, mainly suitable for ultra-large-scale key construction projects (different from HZS70’s medium-large cost-effective projects, HZS75’s medium-large general projects and HZS90’s large-scale key projects), with ultra-high output, high stability, high intelligence and strong customization, fully meeting the demand for ultra-high-volume concrete in modern mega infrastructure and large-scale commercial production, including but not limited to:
- Mega infrastructure projects: Suitable for ultra-large-scale highway, high-speed rail, long-span bridge, cross-river tunnel, large-scale water conservancy and hydropower, large dam and intercity rail projects. As a high-performance concrete batching plant, this HZS120 stationary concrete batching plants has ultra-high output and stable performance, which can meet the huge demand for concrete in mega projects (1800-2500m³/day), ensuring the construction progress and quality—this is a scenario where HZS70, HZS75 and HZS90 are insufficient for long-term high-load ultra-large-volume production, and it is perfectly adapted to the global trend of mega infrastructure expansion.
- Large-scale commercial concrete factories (super large type): Applicable to large commercial concrete factories with daily output of 1500-2500m³. The HZS120 concrete batching plant has stable output, high mixing quality and fully intelligent operation, supporting 24-hour continuous production, which can meet the continuous supply needs of commercial ready-mix concrete for large-scale urban construction, improve production efficiency and reduce labor costs. Compared with HZS70, HZS75 and HZS90, it is more suitable for ultra-large-scale commercial concrete production, and can bring higher economic benefits to users with its ultra-high efficiency, low energy consumption and low failure rate—aligning with the dominant position of high-capacity stationary plants in the high-end commercial ready-mix market.
- Ultra-large municipal and industrial projects: Used for large-scale urban viaduct, subway network, large square, urban comprehensive transportation hub, large industrial plant, international airport and deep-water port construction, as well as smart city mega projects. The HZS120 customized stationary concrete batching plant has scientific layout, environmental protection, high efficiency and strong customization, which can adapt to the complex construction environment of urban ultra-large-scale projects, and the fully intelligent control can reduce the impact on the surrounding environment—HZS70, HZS75 and HZS90 are more suitable for medium-sized and large-scale municipal and industrial auxiliary projects, while HZS120 is the core equipment for ultra-large-scale urban construction and smart city development.
- Large precast component factories (super large type): Suitable for precast factories producing large-scale precast beams, precast slabs, concrete pipes, high-rise building precast components, large-scale prefabricated parts and precast concrete modules. As a high-performance concrete batching plant, it has ultra-efficient mixing capacity and stable output, which can improve the production efficiency of precast components and ensure product quality, and is more suitable for ultra-large-scale precast factories than HZS70, HZS75 and HZS90—meeting the growing demand for large-scale precast components in modern high-rise and mega construction projects.
- Other ultra-large-scale construction scenarios: Such as super high-rise residential building groups (50+ floors), large-scale scenic spot supporting facilities, national defense mega projects, renewable energy mega projects (solar power stations, wind power bases) and large-scale reclamation projects. The HZS120 stationary concrete batching plants can flexibly meet the diversified concrete mixing needs of ultra-large-scale projects, and its high intelligence, high stability and strong customization make it more adaptable than HZS70, HZS75 and HZS90 in ultra-large-scale projects, avoiding the waste of equipment resources caused by using small, medium and general large-scale models, and adapting to the global market growth trend of high-capacity concrete batching plant.
FAQ Of HZS120 Customize Concrete batching Plant
1. Q: What is the theoretical and actual output of the HZS120 concrete batching plant?
A: The theoretical output of the HZS120 concrete batching plant (a high-end customized stationary concrete batching plant) is 120m³/h, and the actual output can reach 110-115m³/h under normal operation. The single batch discharge capacity is 2.0 cubic meters, and each working cycle takes about 55 seconds. Compared with HZS70 (70m³/h, 65-68m³/h actual), HZS75 (75m³/h, 70-72m³/h actual) and HZS90 (90m³/h, 85-88m³/h actual), it has the highest output and efficiency, which is more suitable for ultra-large-scale construction projects with huge concrete demand, and can effectively speed up the project progress—meeting the ultra-high-volume production needs of modern mega infrastructure projects.
2. Q: What is the core configuration of the HZS120 stationary concrete batching plants?
A: The core configuration includes JS2000 twin-shaft forced mixer (mixing power 75KW×2, higher than HZS70 and HZS75’s JS1500 mixer and HZS90’s JS1800 mixer), PLD4800 four-bin automatic batching machine (larger capacity than HZS70 and HZS75’s PLD2400 batching machine and HZS90’s PLD3200 batching machine), PLC+industrial touch screen+IoT integrated intelligent control system, high-efficiency integrated dust removal system, 200-500t modular cement silo and LSY400 screw conveyor. It can also be equipped with sewage treatment system, remote monitoring system, dual-mixer configuration (2HZS120), noise reduction device and multi-bin batching machine, and can be customized according to the user’s construction needs. The configuration is more advanced and complete than HZS70, HZS75 and HZS90, with key components from world-famous brands, fully reflecting the advantages of a high-performance concrete batching plant and customized stationary concrete batching plant.
3. Q: What is the price range of the HZS120 customized stationary concrete batching plant?
A: The HZS120 customized stationary concrete batching plant (a high-end concrete batching plant) has a competitive price, ranging from 54,000 to 85,000 US dollars (specific price depends on configuration, customization requirements and order quantity; dual-mixer configuration will be higher). As a factory direct supplier, we can provide preferential wholesale prices and price quotes according to the user’s specific needs.
4. Q: Is the HZS120 concrete batching plant easy to install and maintain?
A: Yes. The HZS120 adopts a modular fast assembly structure, and the cement silo adopts a split design, which is convenient for on-site transportation and installation, and the installation cycle is 25-35 days (longer than HZS70’s 15-20 days, HZS75’s 18-25 days and HZS90’s 20-28 days) due to larger and more complex configuration. It is equipped with an intelligent centralized lubrication system with warning functions, and all wearing parts are standardized and easy to replace, which does not require professional and complex maintenance skills. Daily maintenance only needs regular cleaning and lubrication, and the maintenance cost is lower than the same level of concrete batching plant, and lower than HZS90 in the long run due to its longer service life. We also provide customized maintenance plans and on-site maintenance guidance to further simplify the maintenance process.
5. Q: What customization services do you provide for the HZS120 stationary concrete batching plants?
A: As a professional customized stationary concrete batching plant supplier, we provide one-stop comprehensive customization services for the HZS120, which can be adjusted according to the user’s construction scenario, concrete type, output requirements and on-site conditions: 1. Batching machine specifications (4-6 bins optional); 2. Control system (fully intelligent, semi-automatic or manual, and add customized modules); 3. Dust removal, noise reduction and sewage treatment equipment; 4. Discharge height (4.0-5.0m adjustable); 5. Cement silo capacity (200-500t); 6. Dual-mixer configuration (2HZS120) for ultra-high output; 7. Structural layout (adapt to narrow or special on-site environments); 8. Raw material storage capacity. The customization range is wider and more professional than HZS70, HZS75 and HZS90, fully meeting the diverse and personalized needs of ultra-large-scale commercial concrete production, mega infrastructure projects and large precast component factories—adapting to the personalized needs of global construction customers.
6. Q: What after-sales services do we provide for the HZS120 concrete batching plant?
A: As a direct factory, we provide 24/7 global after-sales support, including professional on-site installation and commissioning, operator training (customized training plan according to user’s operation needs), supply of wearing parts, and timely fault maintenance guidance (including remote fault diagnosis, AI-enabled troubleshooting and on-site maintenance). We also have overseas agents in many countries to ensure quick maintenance and low cost, ensuring that the equipment can operate stably for a long time. The after-sales service is more targeted for ultra-large-scale project needs than HZS70, HZS75 and HZS90, such as quick supply of large-scale spare parts, 24-hour emergency maintenance support, long-term technical consulting services and customized maintenance plans—meeting the after-sales needs of global ultra-large-scale projects.
7. Q: What is the delivery time of the HZS120 customized stationary concrete batching plant?
A: Since the HZS120 belongs to high-capacity concrete batching plant (output 120m³/h), it has a more complex configuration and supports personalized customization, so it can be delivered within 25-35 days after confirming the order and payment, which is longer than HZS70 (15-20 days), HZS75 (18-25 days) and HZS90 (20-28 days). However, it can realize 24-hour continuous operation after installation, with a low failure rate (less than 1% per year), which can effectively make up for the delivery time and speed up the project progress—consistent with the delivery cycle of high-capacity stationary concrete batching plants.
8. Q: What types of concrete can the HZS120 stationary concrete batching plants stir?
A: It can stir a variety of concrete and mortar, including dry-hard concrete, plastic concrete, lightweight aggregate concrete, high-performance concrete, ultra-high-performance concrete, self-compacting concrete, semi-dry-hard concrete, liquid concrete, special functional concrete and various large-batch precast component concrete, etc. Compared with HZS70, HZS75 and HZS90, it has a stronger ability to stir ultra-high-performance concrete, self-compacting concrete and large-batch precast component concrete, which is more in line with the quality requirements of ultra-large-scale key projects and modern high-end construction standards.
9. Q: Does the HZS120 concrete batching plant meet environmental protection standards?
A: Yes. The HZS120 is equipped with a high-efficiency integrated dust removal system, and the main machine, belt conveyor and feeding system are fully enclosed to reduce dust pollution; it also adopts energy-saving motor, frequency conversion energy-saving technology and optimized structural design to reduce energy consumption. The optional sewage treatment system can realize the recycling of production wastewater, and the optional noise reduction device can reduce the operation noise to below 75dB, fully meeting global environmental protection standards and CE, ISO certification requirements. Its environmental protection performance is better than HZS70, HZS75 and HZS90, which is more in line with the environmental protection requirements of ultra-large-scale urban and infrastructure projects, and adapts to the global trend of green construction.
10. Q: What is the difference between HZS120 and HZS70/HZS75/HZS90 concrete batching plant?
A: The main differences are output, configuration, customization and application: 1. Output: HZS70 (70m³/h) < HZS75 (75m³/h) < HZS90 (90m³/h) < HZS120 (120m³/h); 2. Configuration: HZS120 adopts JS2000 mixer and PLD4800 batching machine (fully intelligent control), HZS90 adopts JS1800 mixer and PLD3200 batching machine (high-end intelligent control), HZS75 adopts JS1500 mixer (stability optimized) and PLD2400 batching machine (metering optimized), HZS70 adopts JS1500 mixer (energy-saving optimized) and PLD2400 batching machine; 3. Customization: HZS120 supports one-stop comprehensive customization (layout, configuration, functions), HZS90 supports partial customization, HZS75 and HZS70 support basic customization; 4. Application: HZS70 for medium-large cost-effective projects, HZS75 for medium-large general projects, HZS90 for large-scale key projects, HZS120 for ultra-large-scale key projects and super large commercial concrete factories; 5. Price: HZS70 < HZS75 < HZS90 < HZS120; 6. Advantages: HZS70 has balanced cost and performance; HZS75 has high stability and dual production modes; HZS90 has ultra-high output, high-end intelligent control and heavy-duty structure; HZS120 has ultra-high output, fully intelligent control, heavy-duty reinforced structure, strong customization and long service life, suitable for ultra-large-scale high-demand projects.
