ZhenZhong Foundation-Free Concrete Batching Plant — Customizable and Installed On-Site

Foundation-Free

Zhenzhong Machinery Foundation-Free Concrete Batching Plant requires no permanent concrete foundation. Built with all-steel modular frame, it can be installed on level ground within 72 hours. This foundation-free concrete batching plant features easy disassembly and relocation, saving 30–50% civil costs. Capacity and configuration are fully customizable for your project.

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Function Description

1. Foundation-Free & Rapid Deployment

The foundation-free concrete batching plant eliminates traditional concrete foundation work. Its integral steel support frame allows direct placement on flat, compacted ground. Installation takes only 72 hours, much faster than fixed plants.

2. Modular & Relocatable Design

Modular assembly design enables quick disassembly, transport, and re-assembly. This foundation-free concrete batching plant is ideal for short-term or frequently moving jobsites.

3. High-Precision Batching & Mixing

Equipped with twin-shaft compulsory mixer and PLC automatic control system. Aggregate, cement, water, and additives are weighed accurately, ensuring consistent concrete quality.

4. Fully Customizable Configuration

Zhenzhong machinery provides customizable foundation-free concrete batching plant solutions: production capacity (25–240m³/h), mixer model, cement silo size, voltage, and environmental protection options can be adjusted to match site conditions.

5. Compact Structure & Cost Saving

Smaller footprint than stationary plants. Saves on foundation materials, labor, and site preparation. Low operation and maintenance costs.

Product Parameters

model		HZS25	HZS35	HZS50	HZS60	HZS75	HZS90	HZS120	HZS180	HZS240
Theoretical productivity(M3/h)		25	35	50	60	75	90	120	180	240
Type of concrete mixer		JS500	JS750	JS1000	JS1000	JS1500	JS1500	JS2000	JS3000	JS4000
Mixing motor power (KW)		18.5	30	2x18.5	2x18.5	2*30	2x30	2x37	2x55	2x75
Cycle period		60S	60s	60s	60s	60s	60s	60s	60s	60s
Volume of mixer(L)		500	750	1000	1000	1500	1500	2000	3000	4000
Total power of the plant(KW)		60	80	100	150	164	164	210	268	363
Volume of concrete mixer (M3)		0.5	0.75	1	1	1.5	1.5	2	3	4
Type of batching machine		PLD800	PLD1200	PLD1600	PLD1600	PLD2400	PLD2400	PLD3200	PLD4800	PLD6400
Batching accuracy	Aggregate	≤±2%	≤±2%	≤±2%	≤±2%	≤±2%	≤±2%	≤±2%	≤±2%	≤±2%
	Water	≤±1%	≤±1%	≤±1%	≤±1%	≤±1%	≤±1%	≤±1%	≤±1%	≤±1%
	Cement	≤±1%	≤±1%	≤±1%	≤±1%	≤±1%	≤±1%	≤±1%	≤±1%	≤±1%
	Additive	≤±1%	≤±1%	≤±1%	≤±1%	≤±1%	≤±1%	≤±1%	≤±1%	≤±1%
Discharging height		3.8m	3.8m	4.2m	4.2m	4.2m	4.2m	4.2m	4.2m	4.2m

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Application Scenarios

Temporary construction projects
Rural road & municipal road repair
Bridge & culvert engineering
Emergency repair & disaster relief
Small–medium ready-mix concrete production
Precast component workshops
Remote areas with poor foundation conditions

Cost Aspects

1, Low Foundation Costs:

The need for foundation construction is either eliminated or significantly simplified, thereby reducing the consumption of basic materials—such as concrete and steel reinforcement—as well as the associated labor and equipment costs for foundation work.

2, Comprehensive Cost Advantages:

Although the initial purchase price of the equipment may be relatively high, when viewed across the entire project lifecycle, the system offers significant overall cost advantages. This is due to rapid installation, ease of relocation, and high production efficiency, all of which contribute to shortening the project duration and, consequently, lowering the total project cost.

Maintenance Aspects

1, Convenient Maintenance:

The modular design ensures that individual components remain relatively independent, facilitating easy inspection, repair, and routine maintenance of the equipment. Should a specific component malfunction, it can be quickly dismantled and replaced.

2, High Parts Interchangeability:

Most equipment components feature standardized designs, offering high interchangeability. This makes procurement and replacement of spare parts easy, thereby reducing both the difficulty and cost associated with maintenance.

FAQ

Q1: What is a foundation-free concrete batching plant?

A1: It is a concrete mixing plant that operates without a concrete foundation, using an all-steel frame for support. It installs fast and relocates easily.

Q2: How long does installation take?

A2: Under normal conditions, the foundation-free concrete batching plant can be installed and commissioned within 72 hours.

Q3: Can I customize the capacity and configuration?

A3: Yes. Zhenzhong machinery offers customizable foundation-free concrete batching plant in capacity, mixer, silo, control system, and voltage to meet your needs.

Q4: What ground condition is required?

A4: Only level and compacted ground is needed; no reinforced concrete foundation required.

Q5: Is it suitable for long-term use?

A5: Yes. With heavy-duty steel structure, it works reliably for both short-term and medium–long-term projects.